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Simulation of Compensation for Flexible Tools

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Course Unit Code480-4028/01
Number of ECTS Credits Allocated5 ECTS credits
Type of Course Unit *Choice-compulsory type A
Level of Course Unit *Second Cycle
Year of Study *First Year
Semester when the Course Unit is deliveredSummer Semester
Mode of DeliveryFace-to-face
Language of InstructionCzech
Prerequisites and Co-Requisites Course succeeds to compulsory courses of previous semester
Name of Lecturer(s)Personal IDName
HLA57prof. Ing. Libor Hlaváč, Ph.D.
POL142Ing. Lucie Gembalová, Ph.D.
Summary
The aim of the course is to acquaint students with theoretical and experimental ways of describing typical features left by the traces of flexible jets on the material, ways of compensating and simulating these compensations. The main benefit should be to familiarize students with the negative features of working with flexible tools, to learn how to predict their size according to the type of material, its dimensions, the speed of material processing and other factors. The student should learn whether a theoretical or experimental approach is appropriate to solve the problem, whether the necessary precision can be achieved by the use of compensation, or whether the flexible tool is inappropriate in application due to the impossibility of executing the required precision, enormous costs, environmental damage, etc.
Learning Outcomes of the Course Unit
Student characterises physical relations leading to the flexible tool trajectory curvature inside material.
Student is able to formulate rules using physical equations that he analyses.
Student predicts parameters of tool necessary for interaction with material.
Course Contents
1. Analysis of physical reasons for changes of flexible tool trajectory direction during penetration through material.
2. Physical description of jet trajectory using material and tool properties.
3. Determination of the key parameters influencing trajectory of the given tool type (laser, plasma, liquid jet).
4. Determination of the two basic deviations of the trajectory by penetration of the tool through material – divergence and delay.
5. Determination of the necessary compensations from theoretical models of tool operation.
6. Determination of compensations according to experimental results, determination of typical shapes for calculations of compensations.
7. Analysis of the relation of compensations on machining factors - dynamic modes of changes.
Recommended or Required Reading
Required Reading:
Hlaváč, L., Vašek, J.: Physical Model of High Energy Liquid Jet for Cutting Rock. International Journal of Water Jet Technology. Gloucester, vol. 2, no. 1, ISWJT, Canada, 1994, p. 39-50. ISSN 1180-0402
Hlaváč, L.M., Jančárek, A., Kušnerová, M., Mádr, V., Martinec, P.: Vicinage of the laser beam impact zone in rocks. Proceedings of SPIE, vol. 5445, 2004, p. 372-375. ISSN 0277-786X, ISBN 0-8194-5368-4
Hlaváč, L.M., Palička, P.: Testing of parameters for turning by abrasive water jet. In Water Jetting, BHR Group, United Kingdom, 2006, p. 123-128. ISBN 1-85598-080-0
Hlaváč, L.M.: Investigation of the Abrasive Water Jet Trajectory Curvature inside the Kerf. Journal of Materials Processing Technology, (doi:10.1016/j.jmatprotec.2008.10. 009) 209(8), 2009, p. 4154-4161. ISSN 0924-013
Hlaváč, L., Vašek, J.: Physical Model of High Energy Liquid Jet for Cutting Rock. International Journal of Water Jet Technology. Gloucester, vol. 2, no. 1, ISWJT, Canada, 1994, p. 39-50. ISSN 1180-0402
Hlaváč, L.M., Jančárek, A., Kušnerová, M., Mádr, V., Martinec, P.: Vicinage of the laser beam impact zone in rocks. Proceedings of SPIE, vol. 5445, 2004, p. 372-375. ISSN 0277-786X, ISBN 0-8194-5368-4
Hlaváč, L.M., Palička, P.: Testing of parameters for turning by abrasive water jet. In Water Jetting, BHR Group, United Kingdom, 2006, p. 123-128. ISBN 1-85598-080-0
Hlaváč, L.M.: Investigation of the Abrasive Water Jet Trajectory Curvature inside the Kerf. Journal of Materials Processing Technology, (doi:10.1016/j.jmatprotec.2008.10. 009) 209(8), 2009, p. 4154-4161. ISSN 0924-013
Recommended Reading:
Hlaváčová, I.M., Hlaváč, L.M., Gembalová, L., Matýsek, D.: Propagation of the abrasive water jet in free air and through material. In: 19th International Conference on Water Jetting, P. Longman (ed.), BHR Group, United Kingdom, 2008, p. 21-30. ISBN 978-1-85598-104-1
Hlaváč, L.M., Hlaváčová, I.M., Gembalová, L., Kaličinský, J., Fabian, S., Měšťánek, J., Kmec, J., Mádr, V.: Experimental Method for Investigation of the Abrasive Water Jet Cutting Quality. Journal of Materials Processing Technology, (doi:10.1016/j.jmatprotec. 2009.04.011) 209(20), 2009, p. 6190-6195. ISSN 0924-0136
Hlaváč, L.M., Hlaváčová, I.M., Gembalová, L., Jonšta, P.: Experimental investigation of depth dependent kerf width in abrasive water cutting. In: 20th International Conference on Water Jetting, F.H. Trieb (ed.), BHR Group, United Kingdom, 2010, p. 459-467. ISBN 978-1-85598-121-8
Hlaváčová, I.M., Hlaváč, L.M., Gembalová, L., Matýsek, D.: Propagation of the abrasive water jet in free air and through material. In: 19th International Conference on Water Jetting, P. Longman (ed.), BHR Group, United Kingdom, 2008, p. 21-30. ISBN 978-1-85598-104-1
Hlaváč, L.M., Hlaváčová, I.M., Gembalová, L., Kaličinský, J., Fabian, S., Měšťánek, J., Kmec, J., Mádr, V.: Experimental Method for Investigation of the Abrasive Water Jet Cutting Quality. Journal of Materials Processing Technology, (doi:10.1016/j.jmatprotec. 2009.04.011) 209(20), 2009, p. 6190-6195. ISSN 0924-0136
Hlaváč, L.M., Hlaváčová, I.M., Gembalová, L., Jonšta, P.: Experimental investigation of depth dependent kerf width in abrasive water cutting. In: 20th International Conference on Water Jetting, F.H. Trieb (ed.), BHR Group, United Kingdom, 2010, p. 459-467. ISBN 978-1-85598-121-8
Planned learning activities and teaching methods
Lectures, Seminars
Assesment methods and criteria
Task TitleTask TypeMaximum Number of Points
(Act. for Subtasks)
Minimum Number of Points for Task Passing
Credit and ExaminationCredit and Examination100 (100)51
        CreditCredit33 17
        ExaminationExamination67 18