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Refractory materials

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Course Unit Code635-3033/01
Number of ECTS Credits Allocated6 ECTS credits
Type of Course Unit *Compulsory
Level of Course Unit *Second Cycle
Year of Study *First Year
Semester when the Course Unit is deliveredSummer Semester
Mode of DeliveryFace-to-face
Language of InstructionCzech
Prerequisites and Co-Requisites Course succeeds to compulsory courses of previous semester
Name of Lecturer(s)Personal IDName
ELE003doc. Ing. Hana Ovčačíková, Ph.D.
Summary
The subject is focused on the theoretical and practical education in the field of refractory materials. Students will acquaint with the key concepts, classification of refractory materials, properties and methods of testing, chemical and mineralogical composition, mechanical, thermal, thermomechanical properties. The content will be the raw material for the production of refractory materials, drying and sintering and their division for shaped refractory products: silica, fireclay, magnesium, magnesium-calcium, and magnesium spinel-silica, zirconia and zirconium, carbon, silica-carbide and unshaped refractory materials hydraulic, chemical and ceramic binder, as well as special refractory materials, lightweight refractory materials and insulation and fibrous materials. The subject includes excursions to businesses and consumers, manufacturers of refractory materials. Students prepare semester project.
Learning Outcomes of the Course Unit
Student will be able:
- to obtaine knowledge of raw materials, technologies and properties different types of refractory and heat-insulation materials
- to solve possibility of influencing the properties of refractory and heat- insulation materials to achieve optimum performance
- to describe relationship between production technology, properties and service life of refractory materials and heat- insulation materials
Course Contents
• Definition of refractory materials.
• Classification refractory materials according ČSN EN 12475- 1 až 4.
• Chemical and mineralogical composition of refractory materials. Base oxides: Al2O3 a SiO2, CaO, MgO, ZrO2, Cr2O3.
• Properties of refractory materials. Criteria of density, mechanical properties, thermal properties, thermomechanical properties and thermochemical and thermophysical properties.
• The aluminosilicate materials I. Silica bricks.
• The aluminosilicate materials II. Fireclay and high-alumina bricks.
• Acid resistence brick. Magnesia bricks. Magnesia-carbon brick. Magnesia-chromite brick. Chromite brick. Magnesia-spinel bricks Spinel brick. Dolomite, dolomite-magnesia bricks. Forsterite bricks.
• Special materials. Zirconia brick. Carbon and graphite brick.
• Non-oxidic materials. Boron –nitride ceramic. Silicon-nitride ceramic.
• Unshaped refractory materials. Terms, classification, application.
• Refractory castables. Terms, classification, application.
• Heat – insulation materials. Terms, classification, application.
• Application of refractory products and market distribution.
Recommended or Required Reading
Required Reading:
[1] ROUTSCHKA, G. Refractory Materials. Essen: Vulkan-Verlag, 2004. ISBN 3-8027-3154-920..
[2] DOMONE, P., ILLSTON, J. Construction Materials: Their Nature and Behaviour. 4st ed. London: Spon Press, 2010. ISBN 978-0-415-46516-8.
[3] RITKWIK S. Refractory Technology, Fundamentals and Aplications, 2017, Taylor&Francis Group. ISBN 978-4987-5425-5.
[4] CHINN, R., E. Ceramography: preparation and analysis of ceramic microstructures. ASM International, 2002. ISBN 978-0-87170-770-3.
[1] STAROŇ, J., TOMŠŮ, F. Žiaruvzdorné materiály: Výroba, vlastnosti a použitie. Bánská Bystrica: MEDIA, 2000, 445 s.
[2] KUTZENDÖRFER, J., TOMŠŮ, F. Žárovzdorné materiály, Díl. I. Praha: ČSVTS – silikátová společnosti ČR, 2008. ISBN 978-80-02-02076-9.
[3] HENEK, M . KUTZENDORFER, J., LANG, K., PALČO, Š., TOMŠŮ, F. Žárovzdorné materiály díl 8. Použití žárovzdorných materiálů. Praha: Silikátová společnost České republiky, 2016. ISBN 978-80-02-02669-3.
[4] KOLEKTIV AUTORŮ, Příručka pro provádění žárostaveb. Část 1. ŽÁROSTAVBY 2008. Praha: Silikátová společnost České republiky, 2021. ISBN 978-80-02-02944-1.
[5] RITKWIK S. Refractory Technology, Fundamentals and Aplications, 2017, Taylor&Francis Group. ISBN 978-4987-5425-5.
Recommended Reading:
[1] KOLLER, A. Structure and properties of ceramics, Material science Monographs, 80. ACER: Hradec Králové, 2007. ISBN 0-444-98719-3.
[2] BARRY C., GRANOT M. Ceramic Materials, Scicence and Engineerin. Springer: 2007. ISBN 978-0-387-46270-7.
[3] CALLISTER, D., W., RETHWISCH, D., G. Materials Science and Engineering. John Wiley & Sons. 2015. ISBN 978-1-118-31922-2.
[4] CARTER, C. B., NORTON, M. G. Ceramic Materials: Science and Engineering. 2nd ed. New York: Springer, 2013. ISBN 978-1-4614-3522-8.
[1] LANG, K. Žárovzdorné materiály, Díl. II. Praha: ČSVTS – silikátová společnosti ČR, 2010. ISBN 978-80-02-02244-2.
[2] PALČO, Š. Žárovzdorné materiály, Díl. III. Praha: ČSVTS – Silikátová společnosti ČR, 2010. ISBN 978-80-02-02245-9.
[3] TOMŠŮ, F., PALČO, Š. Žárovzdorné materiály, Díl. VI. Praha: ČSVTS – Silikátová společnost ČR, 2009. ISBN 978-80-02-02170-4.
[4] KUTZENDÖRFER, J. Žárovzdorné materiály, Díl. V. Praha: ČSVTS –Silikátová společnost ČR, 2009. ISBN 978-80-02135-3.
[5] KUTZENDÖRFER, J. Žárovzdorné materiály, Díl. VI. Praha: ČSVTS –Silikátová společnost ČR, 2007. ISBN 978-80-02-01981-7.
Planned learning activities and teaching methods
Lectures, Seminars, Individual consultations
Assesment methods and criteria
Task TitleTask TypeMaximum Number of Points
(Act. for Subtasks)
Minimum Number of Points for Task Passing
Credit and ExaminationCredit and Examination100 (100)51
        CreditCredit25 15
        ExaminationExamination75 38