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Tools Construction and Production

* Exchange students do not have to consider this information when selecting suitable courses for an exchange stay.

Course Unit Code346-0504/05
Number of ECTS Credits Allocated5 ECTS credits
Type of Course Unit *Compulsory
Level of Course Unit *Second Cycle
Year of Study *First Year
Semester when the Course Unit is deliveredWinter Semester
Mode of DeliveryFace-to-face
Language of InstructionCzech
Prerequisites and Co-Requisites There are no prerequisites or co-requisites for this course unit
Name of Lecturer(s)Personal IDName
MRK20prof. Dr. Ing. Ivan Mrkvica
Summary
Subject lectures develop into the deep chapters connected with tools
construction of complicated geometrical shape. It is based on constructional
geometry knowledge, mathematics and kinematics. During the lectures students
will obtain gradually theory basis and methodology of cutting tools design
with form turning tools, with form milling tools, tools for spur gears
production and tools for worm gears production. Lectures content is aimed on realization of concrete tools construction proposals including tracing documentation elaboration, cutting geometry control and technological process production. After graduate lectures students be able to separately solve problems with complicated cutting tools.
Learning Outcomes of the Course Unit
Students do one's homework of cutting tool design, master calculations of basic tool surface, cutting geometry control and another parts of tool design. They deepen their knowledge in project there is attached to technological process of tool´s machining and with conditions its service.
Course Contents
Lecture program
Week Lectude contents
1 Basic of theory and methodology of cutting tools design
2 Profile and geometry calculation of radial prismatic shaping tools
3 Profile and geometry calculation of radial circular shaping tools
4 Profile and geometry calculation of form cutter
5 Tools for production of involute gearing, division, characteristic
6 Disk and pin cutters for production of involute gearing with straight
and slant teeth
7 Tools for production of involute gearing by hobbing, division,
characteristic
8-9 Profile and geometry calculation of reel shaper tool
10-11 Profile and geometry calculation of hob
12-13 Profile and geometry calculation of cutting disk
14 Finishing of involute gearing and used tools

Practice program + individual student´s work
Week Practice contents
1 Preamble practice, repetition of cutting geometry, coordinate
conversion
2 Calculation of radial prismatic shaping tools
3 Calculation of radial circular shaping tools
4 Tools for production of involute gearing by divinding way - Program 1
5-8 Work on Program 1
9 Tools for production of involute gearing by generaiting way - Program 2
10-13 Work on Program 2
14 Practice evaluation, check test, credits





Recommended or Required Reading
Required Reading:
[1] AB SANVIK COROMANT. Modern Metal Cutting. Sandviken: Sandvik Coromant, Technical Editorial dept., 1994. ISBN 91-972299-0-3.
[2] BUNSHAH, R.F. Handbook of Hard Coating. Noyes Publication/William Publishing, N. York: 2001,550 p. ISBN 0-8155-1437-7.
[1] MRKVICA,M. Konstrukce a výroba obráběcích nástrojů. Ostrava, VŠB-TU Ostrava, 1986, 215 s.
[2] ŘASA,J. Výpočetní metody v konstrukci řezných nástrojů. Praha, SNTL, 1986, 464 s.
[3] MRKVICA,M. Přípravky a obráběcí nástroje-I.díl. Řezné nástroje.
Ostrava, VŠB-TU Ostrava, 1989, 192 s.
[4] MRKVICA, I. Návody ke cvičení z obráběcích nástrojů-I.díl. Ostrava,
VŠB-TU Ostrava, 1999, 148 s.
[5] MRKVICA, I., ADAMEC, J. Týmová scičení z předmětu Speciální technologie v obrábění. Dostupné z: http://www.346.vsb.cz/studijni_literatura.html.
[6] MRKVICA, I. Současné trendy v obrábění ozubených kol. Doastupné z: http://www.346.vsb.cz/studijni_literatura.html.
Recommended Reading:
[1] DAVIS, J.R. Tools Materials. ASM Specialy Handbook. ASM International,
Materials Park, 2 nd. ed. Ohio: 1998, 501 p. ISBN 0-8170-545-1.
[2] KALPAKJIAN, S. Manufacturing enginering and technology. Addison – Wesley, Publishing Copany, Inc. 1989. 1199 s.
[1] MRKVICA, I. Inovace odvalovacího frézování využitím progresivních nástrojových materiálů. 1. vydání, Fakulta výrobních technologií a mangementu, UJEP Ústí nad Labem, 2010, 62 s. ISBN 978-80-7414-294-9.
[2] MRKVICA, I.Speciální technologie - Výroba ozubených kol I. 1. vydání, VŠB-TU Ostrava, 2009,101 s. ISBN 978-80-248-1931-0.
[3] MRKVICA, I. Speciální technologie - Vároba ozubených kol II. 1. vydání, VŠB-TU Ostrava, 125 s. ISBN 978-80-248-2134-4.
Planned learning activities and teaching methods
Lectures, Tutorials
Assesment methods and criteria
Task TitleTask TypeMaximum Number of Points
(Act. for Subtasks)
Minimum Number of Points for Task Passing
Exercises evaluation and ExaminationCredit and Examination100 (100)51
        Exercises evaluationCredit50 (50)35
                Program č.1-Návrh nástroje pro tvarové frézování ozubeného kolaSemestral project25 18
                Program č. 2 - Konstrukce nástroje pro obrábění ozubeného kola odvalemSemestral project25 17
        ExaminationExamination50 (50)15
                Závěrečná písemná zkouška z učiva celého semestruWritten examination50 15