| Course Unit Code | 346-5001/01 |
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| Number of ECTS Credits Allocated | 5 ECTS credits |
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| Type of Course Unit * | Compulsory |
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| Level of Course Unit * | Second Cycle |
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| Year of Study * | First Year |
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| Semester when the Course Unit is delivered | Winter Semester |
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| Mode of Delivery | Face-to-face |
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| Language of Instruction | Czech |
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| Prerequisites and Co-Requisites | There are no prerequisites or co-requisites for this course unit |
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| Name of Lecturer(s) | Personal ID | Name |
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| MRK20 | prof. Dr. Ing. Ivan Mrkvica |
| Summary |
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Subject lectures develop into the deep chapters connected with tools
construction of complicated geometrical shape. It is based on constructional
geometry knowledge, mathematics and kinematics. During the lectures students
will obtain gradually theory basis and methodology of cutting tools design
with form turning tools, with form milling tools, tools for spur gears
production and tools for worm gears production. Lectures content is aimed on realization of concrete tools construction proposals including tracing documentation elaboration, cutting geometry control and technological process production. After graduate lectures students be able to separately solve problems with complicated cutting tools. |
| Learning Outcomes of the Course Unit |
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| Students do one's homework of cutting tool design, master calculations of basic tool surface, cutting geometry control and another parts of tool design. They deepen their knowledge in project there is attached to technological process of tool´s machining and with conditions its service. |
| Course Contents |
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Lecture program:
Week Lectude contents
1. Basic of theory and methodology of cutting tools design.
2. Profile and geometry calculation of radial prismatic shaping tools.
3. Profile and geometry calculation of radial circular shaping tools.
4. Profile and geometry calculation of form cutters.
5. Tools for production of involute gearing, division, characteristic.
6. Disk and pin cutters for production of involute gearing with straight and slant teeth.
7. Tools for production of involute gearing by hobbing, division, characteristic.
8-9. Profile and geometry calculation of rack cutter.
10-11. Profile and geometry calculation of hob.
12-13. Profile and geometry calculation of pinion cutter.
14. Finishing of involute gearing and used tools.
Practice program + individual student´s work
Week Practice contents
1 Preamble practice, repetition of cutting geometry, coordinate
conversion
2 Calculation of radial prismatic shaping tools
3 Calculation of radial circular shaping tools
4 Tools for production of involute gearing by divinding way - Program 1
5-8 Work on Program 1
9 Tools for production of involute gearing by generaiting way - Program 2
10-13 Work on Program 2
14 Practice evaluation, check test, credits
Lecture program
Week Lectude contents
1 Basic of theory and methodology of cutting tools design
2 Profile and geometry calculation of radial prismatic shaping tools
3 Profile and geometry calculation of radial circular shaping tools
4 Profile and geometry calculation of form cutter
5 Tools for production of involute gearing, division, characteristic
6 Disk and pin cutters for production of involute gearing with straight
and slant teeth
7 Tools for production of involute gearing by hobbing, division,
characteristic
8-9 Profile and geometry calculation of reel shaper tool
10-11 Profile and geometry calculation of hob
12-13 Profile and geometry calculation of cutting disk
14 Finishing of involute gearing and used tools
Practice program + individual student´s work
Week Practice contents
1 Preamble practice, repetition of cutting geometry, coordinate
conversion
2 Calculation of radial prismatic shaping tools
3 Calculation of radial circular shaping tools
4 Tools for production of involute gearing by divinding way - Program 1
5-8 Work on Program 1
9 Tools for production of involute gearing by generaiting way - Program 2
10-13 Work on Program 2
14 Practice evaluation, check test, credits
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| Recommended or Required Reading |
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| Required Reading: |
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AB SANVIK COROMANT. Modern Metal Cutting. Sandviken: Sandvik Coromant, Technical Editorial dept., 1994. ISBN 91-972299-0-3.
BUNSHAH, R.F. Handbook of Hard Coating. Noyes Publication/William Publishing, N. York: 2001, 550 p. ISBN 0-8155-1437-7.
KLINGELNBERG, J. Bevel Gear, Springer-Verlag Berlin Heidelberg, 2016, 328 p. ISBN 978-3-662-43892-3.
BAUSCH, T. Innovative Zahnradfertigung, Renningen, expert verlag, 2006, 778 S. ISBN 978-3-8169-1871-4.
|
MRKVICA,M. Konstrukce a výroba obráběcích nástrojů. Ostrava, VŠB-TU Ostrava, 1986, 215 s.
ŘASA,J. Výpočetní metody v konstrukci řezných nástrojů. Praha, SNTL, 1986, 464 s.
MRKVICA, M. Přípravky a obráběcí nástroje - I.díl. Řezné nástroje. 4. vydání,
Ostrava, VŠB-TU Ostrava,2015, 192 s. ISBN 978-80-248-3775-8.
MRKVICA, I. Návody ke cvičení z obráběcích nástrojů - 1.část, 3. vydání, Ostrava, VŠB-TU Ostrava, 2016, 148 s. ISBN 978-80-248-3936-3.
MRKVICA, I., ADAMEC, J. Týmová scičení z předmětu Speciální technologie v obrábění. Dostupné z: http://www.346.vsb.cz/studijni_literatura.html.
MRKVICA, I. Současné trendy v obrábění ozubených kol. Doastupné z: http://www.346.vsb.cz/studijni_literatura.html.
AB SANVIK COROMANT. Modern Metal Cutting. Sandviken: Sandvik Coromant, Technical Editorial dept., 1994. ISBN 91-972299-0-3.
KLINGELNBERG, J. Bevel Gear,Springer-Verlag Berlin Heidelberg, 2016, 328 p. ISBN 978-3-662-43892-3.
BAUSCH, T. Innovative Zahnradfertigung, Renningen, expert verlag, 2006, 778 S. ISBN 978-3-8169-1871-4. |
| Recommended Reading: |
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DAVIS, J.R. Tools Materials. ASM Specialy Handbook. ASM International,
Materials Park, 2 nd. ed. Ohio: 1998, 501 p. ISBN 0-8170-545-1.
KALPAKJIAN, S. Manufacturing enginering and technology. Addison – Wesley, Publishing Copany, Inc. 1989. 1199 s. |
MRKVICA, I. Inovace odvalovacího frézování využitím progresivních nástrojových materiálů. 1. vydání, Fakulta výrobních technologií a mangementu, UJEP Ústí nad Labem, 2010, 62 s. ISBN 978-80-7414-294-9.
MRKVICA, I.Speciální technologie - Výroba ozubených kol I. 1. vydání, VŠB-TU Ostrava, 2009,101 s. ISBN 978-80-248-1931-0.
MRKVICA, I. Speciální technologie - Vároba ozubených kol II. 1. vydání, VŠB-TU Ostrava, 125 s. ISBN 978-80-248-2134-4.
DAVIS, J.R. Tools Materials. ASM Specialy Handbook. ASM International,
Materials Park, 2 nd. ed. Ohio: 1998, 501 p. ISBN 0-8170-545-1.
KALPAKJIAN, S. Manufacturing enginering and technology. Addison – Wesley, Publishing Copany, Inc. 1989. 1199 s. |
| Planned learning activities and teaching methods |
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| Lectures, Tutorials |
| Assesment methods and criteria |
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| Task Title | Task Type | Maximum Number of Points
(Act. for Subtasks) | Minimum Number of Points for Task Passing |
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| Credit and Examination | Credit and Examination | 100 (100) | 51 |
| Credit | Credit | 45 (45) | 33 |
| Program č. 1 - Návrh nástroje pro tvarové frézování ozubeného kola | Project | 25 | 18 |
| Program č. 2 - Konstrukce nástroje pro obrábění ozubeného kola odvalem | Project | 20 | 15 |
| Examination | Examination | 55 | 18 |