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Technology of Assembly of Automobile

Type of study Bachelor
Language of instruction Czech
Code 632-2005/01
Abbreviation TMA
Course title Technology of Assembly of Automobile
Credits 8
Coordinating department Department of Materials and Technologies for Vehicles
Course coordinator MgA. Petr Sehnoutka, DiS., Ph.D.

Subject syllabus

Week 1
Lecture: Technologies for vehicle body construction
Practical: Safety at work in KMTA laboratories, introduction to KMTA laboratories
Week 2
Lecture: Surface treatment technologies
Practical: Surface preparation for painting, application of paints and fillers
Week 3
Lecture: Car bodies and their manufacture
Practical training: Mold production, assignment of presentation topics
Week 4
Lecture: Measuring instruments, tolerances, basic machine parts, screw connections. Machining technology, machining conditions
Practical training: Production of laminate parts. Program (measuring machined holes on a machine using a probe, measuring with a manual micrometer – calculating clearance, selecting the correct hole for pressing in a bearing, statistics)
Week 5
Lecture: Organization of the production workplace, Toyota management system, lean manufacturing
Practical training: Interior assembly.
Weeks 6-7
Lecture: Car engines, gearboxes, road vehicle clutches, wheel suspension, road vehicle brakes
Practical training: Engine assembly, gearbox assembly, axle and drive system assembly, brake assembly
Weeks 8-9
Lecture: Electric traction motors, low-speed torque motors, high-speed motors with permanent magnets. Electrical energy storage – batteries and their classification.
Practical training: Body assembly.
Week 10
Recap and presentation of semester projects
Practical training: Completion of semester projects

Literature

WHITNEY, D. E. Mechanical Assemblies: Their Design, Manufacture, and Role in Product Development.

Wassink, R. J. K.:Manufacturing Techniques for Surface Mounted Assemblies,Electrochemical Publications Ltd, GB 1995

Advised literature

SHAW, MILTON C. 2005. Metal Cutting Principles. 2nd edition. New York : Oxford University Press, 2005. 651 p. ISBN 0-19-514206-3.