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Theory and technology of iron and steel production

Type of study Doctoral
Language of instruction English
Code 652-0934/02
Abbreviation TaTVŽaO
Course title Theory and technology of iron and steel production
Credits 20
Coordinating department Department of Metallurgical Technologies
Course coordinator doc. Ing. Pavlína Pustějovská, Ph.D.

Subject syllabus

1. Countercurrent feedstock and gas in the blast furnace, gas flow patterns of a granular layer, the heat exchange in the blast furnace.
2. Thermodynamics and kinetics of processes and oxidative processes in the areas of blast furnace, the theoretical combustion temperature and composition hearth gas, spare fuel injection.
3. Reduction of iron oxide with carbon, direct and indirect reduction, the share of direct influence on the reduction of specific consumption of carbon
4. The reduction of iron oxide by hydrogen reduction of other elements.
5. The blast furnace raw materials and their preparation: sintering, pelletizing, briquetting.
6. Trends in coke function and coke quality indexes.
7. Burden profile and materials distribution control system: the blast furnace profile and movement of material and gases.
8. Blast furnace slags.
9. Removal of sulphur, carburization of pig iron.
10. Challenges of the blast furmace ironmaking: factors govering blast furnace productivity, factors govering coke rate.
11. Chemical equilibrium. Equilibrium constant and ways of its expressing.
12. Thermodynamic activity of a component in solution. Methods of expressing the activity of a component in solution. Calculation of activity coefficients in multicomponent systems.
13. Molten steel slags - molecular theory of slags. Ionic theory of slags.
14. Affinity of elements - especially to oxygen. Nernst's partition law. Partitioning of oxygen between slag and metal.
15. Reactions involved in the production and refining of steel.
16. Dephosphorylation of steel. Desulphurisation of steel.
17. Solubility of gases in metals; dependence on gas partial pressure and temperature.
18. Hydrogen in iron and steel. Nitrogen in iron and steel. Oxygen in iron and steel.
19. Carbon reaction and its importance in the production and refining of steel. Effect of heat and pressure on the course of the carbon reaction.
20. Vacuum carbon deoxidation of steel. Precipitation deoxidation of steel. Diffusion deoxidation and deoxidation of steel by synthetic slags.
21. Inclusions in steel. Nucleation of inclusions and modification of inclusions.

Literature

GEERDES, M., et al. Modern Blast Furnace Ironmaking. IOS PRESS, 2015. ISBN 978-1-61499-498-5.
BABICH, A., et al. Ironmaking. Aachen: RWTH Aachen University Press, 2008. ISBN 3-86130-997-1.
ARABINDA, S. and S. BIDYAPATI. Alternative Routes to Iron Making. Delhi: PHI Learning Pvt. Ltd., 2016. ISBN 9788120351196 .
GHOS, A. and A. CHATTERJEE. Ironmaking and steelmaking: theory and practice. New Delhi: PHI Learning, 2011. ISBN 978-81-203-3289-8.
FRUEHAN, R. J. The Making, Shaping and Treating of Steel. Steelmaking and Refining Volume. Pittsburgh: AISE Steel Foundation, 1998, ISBN 978-0-930767-02-0 .
MOORE, J. J. Chemical metallurgy. London: Elsevier, 2013. ISBN 978-1-4831-0293-1 .
YIN, R. Metallurgical Process Engineering. Beijing: Springer Science & Business Media, 2011. ISBN 978-7-5024-4956-8 .

Advised literature

TUPKARY, R. H. and V. R. TUPKARY. Modern Iron Making Handbook. Stylus Publishing, LLC, 2017. ISBN 9781683921370 .
CHATTERJEE, A. Hot Metal Production by Smelting Reduction of Iron Oxide. Prentice-Hall of India Pvt.Ltd. 2014. ISBN 978-8120349476 .
SAH, R. and S. K. DUTTA. Alternate Method of Ironmaking. S. Chand Publishing, 2012. ISBN 9788121940580 .