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Theory of foundry processes

Type of study Bachelor
Language of instruction Czech
Code 652-2315/01
Abbreviation TSP
Course title Theory of foundry processes
Credits 5
Coordinating department Department of Metallurgical Technologies
Course coordinator doc. Ing. Petr Lichý, Ph.D.

Subject syllabus

1. Introduction.
2. Physical properties of molten metals and alloys.
3. Fluidity and castability of molten metal. Effect of metal pressure in the mold.
4. Patterns of metal flow in the gating system.
5. Types of gating systems and their calculation. Influence of casting design on the design of the gating system.
6. Gases in the foundry mold. Condensation zone of water in the mold.
7. Crystallization of metal. Homogeneous and heterogeneous nucleation. Crystal growth.
8. Solidification of metal. Thermal axis. Cooling effect of the foundry mold.
9. Linear and solid shrinkage of metal.
10. Formation of shrinkage. Hot spots.
11. Casting and directed solidification. Principles of casting castings from ferrous and non-ferrous alloys.
12. Shrinkage of metal in the solid state. Shrinkage stress and hot crack formation.
13. Properties of metals in the solidus temperature range. Internal stress in the casting and cold crack formation.

E-learning

Study supports in the E-learning system.

Literature

1. LICHUN, LCH.; SCOTT, H. Casting design and modeling, ASM International, 2009, s. 295, ISBN 978-0-87170-724-6 
2. CAMPBELL, J.: Castings practice: the 10 rules of castings. Oxford: Elsevier Butterworth-Heinemann, 2007, 205 p. ISBN 07-506-4791-4.
3. TIEDJE, N.S. Solidification, processing and properties of ductile cast iron. Materials Science and Technology, 2010, 26.5: 505-514.

Advised literature

1. STEFANESCU, D.M. Solidification and modeling of cast iron—A short history of the defining moments. Materials Science and Engineering A 413–414 (2005) 322–333.
2. JAROSZ, R.; KIEŁBUS, A.; DYBOWSKI, B. MAGMASOFT Simulation of Sand Casting Process With EV31A Magnesium Alloy. Journal of Engineering Materials and Technology, 2018, 140.3: 031001.
3. PATIL, R. T.; METRI, V. S.; TAMBORE, S. S. Analysis and simulation of die filling in gravity die casting using MAGMA software. International Journal of Engineering Research & Technology (IJERT), 2015