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Industrial furnaces

* Exchange students do not have to consider this information when selecting suitable courses for an exchange stay.

Course Unit Code635-2050/01
Number of ECTS Credits Allocated7 ECTS credits
Type of Course Unit *Compulsory
Level of Course Unit *First Cycle
Year of Study *Third Year
Semester when the Course Unit is deliveredWinter Semester
Mode of DeliveryFace-to-face
Language of InstructionCzech
Prerequisites and Co-Requisites Course succeeds to compulsory courses of previous semester
Name of Lecturer(s)Personal IDName
VLC37prof. Ing. Jozef Vlček, Ph.D.
VEL37doc. Ing. Marek Velička, Ph.D.
BUR19Ing. Jiří Burda, Ph.D.
MAC589Ing. Mario Machů, Ph.D.
Summary
The course focuses on understanding the basic thermal engineering principles and fundamentals of heat transfer and hydromechanics. It also focuses on the thermo-physical properties of materials in the context of their heating and cooling. The basics of heat transfer in the furnace environment, methods of heating materials, calculation times for heating materials, heating in controlled atmospheres, and rapid heating are described. An overview of the furnace linings used, heat exchangers and methods of measuring basic parameters in furnaces is also given. Overview of furnace types and their design parameters. Practical demonstration of heating and cooling of materials.
Learning Outcomes of the Course Unit
Student will be able:
- categorize types of industrial furnaces and their applications
- calculate the basic thermal engineering parameters for heating or cooling of materials
- evaluate the possibilities of using different heating systems in furnaces
- categorize the important thermo-technical parameters for heating technology
- calculate the basic parameters for the use of heat exchangers
Course Contents
1. Brief overview of thermomechanics - basic laws and principles. Heat transfer - basic equations and equations for stationary and non-stationary heat conduction, radiation and convection. Combined heat transfer. Hydromechanics - statics and dynamics - most commonly used equations in fluid flow.
2. Thermophysical properties of materials. Thermal conductivity coefficient, specific heat capacity, density, thermal conductivity coefficient, viscosity. Enthalpy. Emissivity. Heat of Combustion, calorific value.
3. Heat exchange in the furnace working area - external and internal heat transfer. Convective and radiant heat flux. Biot's criteria.
4. Methods of heating materials. Heating of thin bodies. Heating of thick bodies. Heating time calculations. Heating modes of metals. Rapid heating.
5. Technological principles of material heating. Thermal stresses. Effect of heating time and temperature on the formation of scaling and opal. Heating in protective atmospheres, controlled and working atmospheres.
6. Heating systems in furnaces. Resistance heating. Induction heating. Plasma heating. Electron heating. Dielectric heat. Microwave heating. Infrared heating. Laser heating. Electric arc. Burners.
7. Brief overview of refractories for furnace systems. Classification, properties, applications.
8. Basic overview of heat exchangers most commonly used in industrial applications. Types of heat exchangers. Use of recuperators and regenerators. Basic numerical relationships.
9. Temperature and pressure measurements in furnace and piping systems. Flow measurement. Overview of basic sensors. Flue gas analysers.
10. Industrial furnaces. Classification of furnaces according to technological purposes, heat sources and working space. Furnace performance and efficiency. Melting furnaces - blast furnace, cupola, converter. Electric arc furnaces.
11. Industrial furnaces - induction furnaces, electron furnaces, plasma furnaces. Heating furnaces - deep, chamber, blast, step, carousel. Heat treatment furnaces - continuous and hatch furnaces. Microwave and dielectric heating furnaces.
12. Demonstration of heating and cooling of material. Temperature measurement. Use of protective atmosphere. Data processing.
Recommended or Required Reading
Required Reading:
1. TRINKS, W. at al. Industrial Furnaces. 6. vyd. Wiley-Interscience, 2003. 496 s. ISBN: 978-0471387060.
1. MACHÁČKOVÁ, A., MRŇKOVÁ, L. Průmyslové pece. 1. vyd. Ostrava: VŠB-TUO, 2014. 100 s. ISBN 978-80-248-3589-1
2. MACHÁČKOVÁ, A. Sdílení tepla a proudění. 1. vyd. Ostrava: VŠB-TU Ostrava, 2010. ISBN 978-80-248-2576-2.
3. NUTIL, J., ČECH, V. Měření v hutním průmyslu. 1. vyd. Praha: SNTL, 2012. 316 s. ISBN nemá.
Recommended Reading:
1. DESHMUKH, Yeshvant V. Industrial Heating. Principles, Techniques, Materials, Applications, and Design. 1th ed. Boca Raton: CRC Press. 2019. ISBN: 978-0367392840.
1. KLEČKOVÁ, Z. Pece a energetické hospodářství. 1. vyd. Ostrava, 2013. 72 s. ISBN 978-80-248-3371-2-
Planned learning activities and teaching methods
Lectures, Seminars, Individual consultations, Tutorials
Assesment methods and criteria
Task TitleTask TypeMaximum Number of Points
(Act. for Subtasks)
Minimum Number of Points for Task Passing
Credit and ExaminationCredit and Examination100 (100)51
        CreditCredit25 15
        ExaminationExamination75 36