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Fundamentals of the Heat Treatment

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Course Unit Code636-2005/02
Number of ECTS Credits Allocated5 ECTS credits
Type of Course Unit *Optional
Level of Course Unit *First Cycle
Year of Study *Second Year
Semester when the Course Unit is deliveredSummer Semester
Mode of DeliveryFace-to-face
Language of InstructionCzech
Prerequisites and Co-Requisites Course succeeds to compulsory courses of previous semester
Name of Lecturer(s)Personal IDName
BET37doc. Ing. Petra Váňová, Ph.D.
Summary
Principles of solid phase transformations; Thermodynamics and kinetics of solid phase transformations; Iron-Carbon equilibrium diagram; Transformations of austenite under cooling; Pearlite-Ferrite-cementite; Martensite and bainite; Heat treatment – general: Annealing: Normalizing; quenching and tempering; Surface hardening, carburizing; Heat treatment of stainless steels; Heat treatment of cast irons and non-ferrous metals (Al, Cu alloys).
Learning Outcomes of the Course Unit
- Define the importance and the classification of heat treatments of metallic materials;
- Outline the principal equilibrium heat treatments of steels – annealing;
- Clarify the principal non-equilibrium heat treatments of steels – quenching and tempering;
- Describe processes of oxidation and decarburization during heat treatment of steels;
- Differentiate and define the principal procedures of thermo chemical treatment of steels;
- Outline the essential heat treatments of cast irons and non-ferrous metals;
- Compare the internal structure and properties of metallic materials after heat treatments;
- Propose the appropriate heat treatment for the selected kind of material.
Course Contents
Lectures:
1. Importance of heat treatments; basic classification – heat treatment, thermo-chemical treatment; thermo-mechanical treatment; equilibrium vs. non-equilibrium heat treatments.
2. Iron – carbon system, austenite phase transformations upon cooling; diffusion, diffusion less transformations – products – ferrite, pearlite, bainite, martensite.
3. Diagrams of isothermal and non-isothermal austenite decomposition upon cooling – principle, construction, use.
4. Non-desirable processes during heat treatments – decarburizing, oxidation.
5. Classification of steel annealing; stress relief annealing, recrystallisation annealing, spheroidising annealing; thermal cycles of annealing, final structure and properties.
6. Normalising; homogenising annealing; thermal cycles of annealing, final structure and properties.
7.-8. Steel quenching; quenching media; hardenability and its testing; methods of cooling – modified quenching procedures.
9. Tempering of steels – tempering stages, impact on the steel properties.
10. Internal stresses as a result of the heat treatment – thermal stresses, structure stresses.
11. Thermo-chemical heat treatments; basic principles; case hardening – principal reactions, technologies, quenching and tempering after carburising, resulting properties. Nitriding and carbonitriding; principles, technologies, resulting properties.
12. Heat treatments of the cast irons; classification of the cast irons; heat treatment of grey and nodular cast irons; malleablising of the cast irons.
13. Heat treatment of some non-ferrous metals (aluminium, copper and their alloys); principle and stages of precipitation hardening; ageing. Summary; importance of the heat treatment of metallic materials.
Recommended or Required Reading
Required Reading:
TOTTEN, G. E., ed. Steel heat treatment: metallurgy and technologies. 2. vyd. Boca Raton: CRC/Taylor & Francis, 2007. ISBN 978-0-8493-8455-4.
VÁŇOVÁ, P. Základy tepelného zpracování. Ostrava: VŠB-TU Ostrava, 2011. Dostupné z: https://www.vsb.cz/e-vyuka/cs/subject/653-2005/02 a LMS Moodle

PTÁČEK, L. Nauka o materiálu II. 2. opr. a rozš. vyd. Brno: Akademické nakladatelství CERM, 2002. ISBN 80-7204-248-3.

TOTTEN, G. E., ed. Steel heat treatment: metallurgy and technologies. 2. vyd. Boca Raton: CRC/Taylor & Francis, 2007. ISBN 978-0-8493-8455-4.

Recommended Reading:
PORTER, D. A., K. E EASTERLING a M. Y. SHERIF. Phase transformations in metals and alloys. 3. vyd. Boca Raton: CRC Press, 2009. ISBN 978-1-4200-6210-6.
PÍŠEK, F., et al. Nauka o materiálu. I, Nauka o kovech. 2. rozš. a zcela přeprac. vyd. Praha: Academia, 1975.
Planned learning activities and teaching methods
Lectures, Tutorials, Experimental work in labs
Assesment methods and criteria
Task TitleTask TypeMaximum Number of Points
(Act. for Subtasks)
Minimum Number of Points for Task Passing
Credit and ExaminationCredit and Examination100 (100)51
        CreditCredit35 21
        ExaminationExamination65 30