| Course Unit Code | 634-3017/02 |
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| Number of ECTS Credits Allocated | 5 ECTS credits |
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| Type of Course Unit * | Optional |
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| Level of Course Unit * | Second Cycle |
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| Year of Study * | |
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| Semester when the Course Unit is delivered | Winter Semester |
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| Mode of Delivery | Face-to-face |
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| Language of Instruction | English |
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| Prerequisites and Co-Requisites | Course succeeds to compulsory courses of previous semester |
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| Name of Lecturer(s) | Personal ID | Name |
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| BES04 | prof. Ing. Petr Besta, Ph.D. |
| Summary |
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| The aim of the course is to acquaint students with the principles of production technologies in the field of metallurgical primary production, foundry, forming processes and advanced secondary metalworking. Detailed focus is aimed at individual stages of ferrous and non-ferrous metals production, from the production of input semi-finished products to the stage of precision machining using modern technologies. |
| Learning Outcomes of the Course Unit |
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Student will become familiar with principles of metallurgical and following technologies, he will be able to describe raw materials and processes of their preparation, fundamentals of physical and chemical processes of single technologies, production facilities, final products assortment, its properties and usage.
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| Course Contents |
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1. Classification of production processes and industrial technologies.
2. Technology of mineral processing (coal, ore) - processing procedure, mechanical and thermal process technology, criteria for the evaluation of processed raw materials.
3. Iron production in blast furnace - input raw materials, production technology, chemical and physical processes, influence of harmful elements in iron production, logistics of raw metal handling.
4. Secondary metallurgy - technological process of production, modification of chemical composition of metal, vacuum metallurgy.
5. Steel production in oxygen converters - charge, reaction process, slag significance, technological processes and processes.
6. Steel production in electric furnaces - electric arc, furnaces, melting, oxidation and reduction reactions, production of alloyed steels.
7. Continuous casting of steel.
8. Manufacture of non-ferrous metals - raw materials, ores, pyrometallurgy, hydrometallurgy, electrometallurgy.
9. Materials forming - basic methods of materials forming, formability of metals, heating of metals for forming, technology of molded products production.
10. Rolling of billets, shaped and rod steel, rolling of flat rolled and wire, tube production, forming of non-ferrous metals.
11. Casting technology, production of molds and cores, casting of metals, foundry processes, processing of castings.
12. Engineering technologies - material cutting, metal machining, joining, assembly, advanced precision machining technology.
13. Concept of Lean manufacturing and World class Manufacturing in Metal Processing Processes.
14. Evaluation of the quality and performance of production processes in metal processing and production.
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| Recommended or Required Reading |
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| Required Reading: |
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YOUSSEF, H. A., H. A. EL-HOFY and M. M. AHMED. Manufacturing technology: materials, processes, and equipment. Boca Raton: CRC Press, 2011. ISBN 978-1-4398-1085-9.
RANA, R. and S. B. SINGH. Automotive steels: design, metallurgy, processing and applications. London: Woodhead Publishing, 2016. ISBN 978-0-08-100638-2.
KRAUSS, G. Steels: Processing, structure, and performance. Ohio: ASM International, 2015. ISBN 978-1-62708-083-5. |
KRET, J. Výroba železa a oceli, část I - Výroba železa. Ostrava: Vysoká škola báňská - Technická univerzita Ostrava, 2013. ISBN 978-80-248-3353-8.
BAŽAN, J. a L. SOCHA. Výroba železa a oceli, část II - Výroba oceli. Ostrava: Vysoká škola báňská - Technická univerzita Ostrava, 2013. ISBN 978-80-248-3353-8.
KOCICH, R. a P. LICHÝ. Tváření materiálu a slévárenství. Ostrava: Vysoká škola báňská - Technická univerzita Ostrava, 2013.
NĚMEC, M., J. SUCHÁNEK a J. ŠANOVEC. Základy strojírenské technologie. Praha: České vysoké učení technické, 2016. ISBN 978-80-01-06056-8.
RAO, P. N. Manufacturing technology. New Delhi: Tata McGraw-Hill Education, 2013. ISBN 978-1-25-906257-5. |
| Recommended Reading: |
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STEPHENSON, D. A. Metal cutting theory and practice. Boca Raton: CRC Press, Taylor & Francis Group, 2016. ISBN 978-1-4665-8754-0.
HOSFORD, W. F. Physical metallurgy. Boca Raton: CRC Press, 2011. ISBN 978-1-4398-1361-4. |
KOCMAN K. Technologické procesy obrábění. Brno: Akademické nakladatelství CERM, 2012. ISBN 978-80-720-4722-2.
JELÍNEK, P. Slévárenství. Ostrava: Vysoká škola báňská - Technická univerzita Ostrava, 2007. ISBN 978-80-248-1282-3.
MICHNA, Š. a I. NOVÁ. Technologie a zpracování kovových materiálů. Prešov: Adin, 2009. ISBN 978-80-89244-38-6.
KLIBER, J. Teorie tváření. Ostrava: Vysoká škola báňská - Technická univerzita Ostrava, 2013. ISBN 978-80-248-3360-6. |
| Planned learning activities and teaching methods |
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| Lectures, Tutorials |
| Assesment methods and criteria |
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| Tasks are not Defined |